Introduction
This full-automatic gear press machine is an integrated servo press workstation designed for gear and shaft assembly. It adopts servo electric cylinder closed-loop pressing, matched with automatic feeding, sorting, positioning and unloading mechanisms. It completes gear feeding, shaft locating, press-fitting, quality inspection and finished part output automatically without manual loading.
The system tracks force and displacement throughout the press cycle, generates force-stroke curves and automatically distinguishes qualified and defective products. Parameter recipes can be stored for different gear specifications. Production data is available for export to satisfy traceability requirements of automotive, motor and reducer mass production.
Specification Table
表格
| Item | Specification |
|---|---|
| Product Name | Full-Automatic Gear Press Machine |
| Rated Press Force | 20kN / 50kN / 80kN / 100kN (optional) |
| Working Stroke | 0–200 mm (customizable) |
| Positioning Accuracy | ±0.01 mm |
| Force Detection Accuracy | ±1% F.S. |
| Press Speed | 0.1–60 mm/s, programmable |
| Control System | Servo closed-loop control + Touchscreen HMI + PLC |
| Feeding Mode | Vibratory bowl feeder / pallet automatic feeding |
| Detection Function | Material absence, misplacement, press-fit NG alarm |
| Data Function | Real-time force-displacement curve, recipe storage, USB data export |
| Safety Protection | Safety light curtain, emergency stop, overload and over-travel protection |
| Power Supply | AC380V, 50/60Hz |
| Air Source | 0.4–0.6 MPa (for clamping and material handling) |
| Working Temperature | 0 ~ 45 ℃ |
| Application | Press-fitting of gears, bearings and sleeves onto motor shafts, reducers and automotive transmission parts |
Core Features
- Fully automatic workflow: feeding, positioning, pressing, inspection and unloading
- High-rigidity machine frame, stable for precision gear press assembly
- Whole-process force and position monitoring with curve recording for quality screening
- Quick change fixture to adapt to multiple gear and shaft models
- Safety interlock design, stable continuous operation for high-volume production
