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Dual-Station Rotary Servo Riveting Machine for Brushless Motor Assembly

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Introduction

This dual-station rotary servo riveting machine is customized for brushless motor assembly. It uses a rotary indexing table to realize two-station cyclic operation: one station for manual or automatic loading/unloading, and the other for servo riveting. It improves production efficiency by eliminating waiting time during part loading.

Equipped with a servo riveting unit with closed-loop force and position control, it monitors the full riveting cycle, records force-displacement curves, and automatically judges OK/NG products. Product parameter recipes can be saved for different brushless motor models. The rotary indexing mechanism is precise and stable, suitable for mass assembly of brushless motors used in automotive, power tools and home appliances.

Specification Table

表格

ItemSpecification
Product NameDual-Station Rotary Servo Riveting Machine for Brushless Motor Assembly
Riveting UnitSingle servo riveting head
Rated Riveting Force5kN / 10kN / 20kN (optional)
Working Stroke0–100 mm (customizable)
Positioning Accuracy±0.01 mm
Force Control Accuracy±1% F.S.
Riveting Speed0.1–50 mm/s, programmable
Indexing TableDual-station rotary indexer, servo / cam divider optional
Control SystemServo closed-loop + Touchscreen HMI + PLC
Working CycleLoading station and riveting station run simultaneously
Data FunctionReal-time force-displacement curve, recipe storage, NG alarm, USB export
Safety ProtectionSafety light curtain, emergency stop, overload and over-travel protection
Power SupplyAC380V, 50/60Hz
Air Source0.4–0.6 MPa (for fixture clamping)
Working Temperature0 ~ 45 ℃
ApplicationRiveting of brushless motor end covers, stators and rotor assemblies

Core Features

  1. Dual-station rotary design; loading and riveting work in parallel to shorten tact time
  2. Servo riveting head with closed-loop control of riveting force, depth and dwell time
  3. Index table with high repeat positioning accuracy, stable indexing action
  4. Full-process curve recording for quality traceability of motor assembly
  5. Quick-change fixture, adaptable to multiple brushless motor specifications
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